Concrete
block calculations
1) Multiply the length of the footing in feet
by 3/4 to get the number of blocks per row.
2) Divide the height of the wall in inches by
8 to get the number of courses.
3) Multiply the two answers to get the number
of blocks.
4) If the wall is 10" or 12" block,
multiply the number of corners X the number of
courses to get the number of corner blocks.
5) Subtract the corner blocks from the plain blocks
to get the correct number of plain (stretcher)
blocks.
6) Where the height of the wall doesn't work out
to an even number of courses, you can fiddle with
the thickness of the mortar joint or use a course
of ashlars -- half-height blocks.
Example
Let's take a 20' X 16' addition and assume a 6'-high
wall of 10" block.
1) 20 + 20 + 16 = 56 X .75 = 42 blocks/course.
2) 6' X 12" = 72"/8 = 9 courses.
3) 42 x 9 = 378.
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4) Two outside corners X 9 courses = 18 corner
blocks.
5) 378 - 18 = 360 blocks.
Calculating mortar
1. The amount of sand and cement required to lay
any size of block is pretty well the same.
Each block requires .003 cu. yd. of sand. Each
cu. yd. of sand requires 12 bags of masonry cement.
Or, each block requires .162 bag of mortar mix.
2. Mix one part cement, 3 parts sand. Use as much
water as you can and still get a workable mix
because the blocks absorb the excess water.
3. The amount required to parge is about equal
to the amount required to lay, so if you are laying
and parging, double the amount calculated to lay
only.)
Example
For our wall, we need .003 X 378 = 1.1 cu. yd
sand. We also need 12 X 1.1 = 13 bags of masonry.
Assume we are parging most of the way up and at
least half the wall will be below grade. Order
2 cu. yds. sand, 10 bags type S masonry, and 10
bags type N masonry.
Or we could use .162 X 378 X 2 = 122 bags mortar
mix.
(Some old pros like to use portland and sealbond
to make a custom mix which works particularly
well for parging or stucco work because you can
control the plasticity of the mix better. The
more sealbond the more workable, the more portland
the stronger.)
Tips
1) If hand-mixing, save some work. Make a really
sloppy mix with all the cement but short on sand.
Only mix it a little bit. Leave it for 10 minutes,
the water will soak into the mix and when you
come back to it you can finish mixing it, and
add sand to bring it to the right consistency.
2) If using the mortar for tuck pointing, temper
it by thoroughly mixing it, then letting it sit
for half an hour, then re-mix it. This reduces
the chance of it shrinking in the joint.
3) Contrary to all recommendations, I have found
that you can use mortar in freezing weather and
still get a very strong wall. I think the heat
of hydration is enough to make it cure, but the
cold slows it down so it cures rather than drying
out as it does in the summer. The strongest wall
I ever built was to be temporary so I wasn't concerned
that the mortar had ice crystals in it as I laid
the blocks. The next Spring, I had to smash the
blocks themselves, and there was no hope of salvaging
them for re-use.
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